MOLEX 08-50-0105铆压参数

T Style Terminator for “KK” Terminals

T Style Terminator Tooling Specification Sheet Order No. 11-40-2096 Eng. No. T8301AX
FEATURES

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It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42, TM40, and Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Flexible and inexpensive

SCOPE
Terminal Series No. 2477 Terminal Order No. 08-50-0109 08-50-0001 08-50-0014 08-50-0015 08-50-0047 08-50-0055 08-50-0063 08-50-0073 08-50-0091 08-50-0105 08-50-0119 08-50-0115 08-51-0109 08-52-0126 08-50-0131 08-55-0125 08-50-0164 08-51-0801 08-50-0024 08-50-0026 08-50-0028 08-50-0275 08-51-0106 08-50-0011 Wire Size AWG mm? 18-24 0.20-0.80 Insulation Diameter mm In. ? 2.79 Max. ? .110 Max Strip Length mm In. 2.54-3.18 .100-.125

2478

2878 4838 6438

6838

8993

08-56-0113 40-01-1179 08-50-0146 08-52-0811 08-50-0271 08-55-0103 08-50-0281 08-55-0133 08-52-0023 08-56-0105 08-52-0027 08-56-0153 18-24 0.20-0.80 ? 2.79 Max. ? .110 Max 08-52-0044 08-58-0103 08-52-0046 08-58-0114 08-52-0071 08-58-0121 08-52-0073 08-65-0114 08-52-0114 08-53-0814 08-65-0118 18-20 0.50-0.80 2.79 Max. .110 Max 08-55-0138 08-58-0127 08-55-0139 08-55-0145 18-22 0.32-0.80 2.41 Max. .095 Max 08-55-0142 08-52-0813 08-56-0137 18-24 0.20-0.80 2.41 Max. .095 Max 08-56-0135 08-52-0112 08-58-0110 08-53-1101 08-58-0118 2.79 Max. .110 Max 08-58-0102 08-58-0131 18-20 0.50-0.80 08-58-0105 08-58-0187 08-58-0108 08-60-0001 08-50-0277 18-24 0.20-0.80 2.79 Max. .110 Max ? 2.54mm (.100 in.) Max. Insulation Diameter when used with 2139 connectors

2.54-3.18

.100-.125

2.54-3.18 2.54-3.18 2.54-3.18

.100-.125 .100-.125 .100-.125

2.54-3.18

.100-.125

2.54-3.18

.100-.125

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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T Style Terminator for “KK” Terminals

CRIMPED TERMINAL
CONDUCTOR CRIMP INSULATION CRIMP LOCKING TANG HEIGHT BEND UP ROLLING BRUSH BELL MOUTH SEAM

TWISTING STRIP LENGTH CUT-OFF TAB CRIMP HEIGHT BEND DOWN

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

CRIMP SPECIFICATIONS
After crimping, the conductor profiles should measure the following (See Figure 1).
Terminal Series No. 2477 2478 2878 4838 6438 6838 8993 Terminal Series No. 2477 2478 2878 4838 6438 6838 8993 Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Cut-off Tab Max. mm In. 2.72±.13 .107±.005 2.72±.13 .107±.005 2.72±.13 .107±.005 2.72±.13 .107±.005 2.72±.13 .107±.005 2.72±.13 .107±.005 2.72±.13 .107±.005 Conductor Brush mm In. 0.13-0.64 .005-.025 0.13-0.64 .005-.025 0.13-0.64 .005-.025 0.13-0.64 .005-.025 0.13-0.64 .005-.025 0.13-0.64 .005-.025 0.13-0.64 .005-.025

Locking Tang Height Bend up Bend down Twist Roll mm 0.57±.13 0.57±.13 0.57±.13 0.57±.13 0.57±.13 0.57±.13 0.57±.13 In .022±.005 .022±.005 .022±.005 .022±.005 .022±.005 .022±.005 .022±.005 3 3 3 3 3 3 3 Degree 3 3 3 3 3 3 3 Degree 4 4 4 4 4 4 4 8 8 8 8 8 8 8

Punch Width (Ref) Conductor Insulation mm In mm In Seam 1.95 .077 2.46 .097 1.95 .077 2.46 .097 1.95 .077 2.46 .097 Seam shall not be open 1.95 .077 2.46 .097 and no wire allowed out 1.95 .077 2.46 .097 of the crimping area 1.95 .077 2.46 .097 1.95 .077 2.46 .097

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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Page 2 of 6

T Style Terminator for “KK” Terminals After crimping, the conductor profile should measure the following.
Terminal Series No. 2477 2477 2477 2477 2478 2478 2478 2478 2878 2878 4838 4838 4838 6438 6438 6438 6438 6838 6838 8993 8993 8993 8993 Wire Size AWG mm2 18 0.80 20 0.50 22 0.35 24 0.20 18 20 22 24 18 20 18 20 22 18 20 22 24 18 20 18 20 22 24 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.35 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.35 0.20 Crimp Height mm In. 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 0.91-0.96 .036-.038 1.09-1.14 1.02-1.09 0.96-1.02 0.91-0.96 1.09-1.14 1.02-1.09 1.09-1.14 1.02-1.09 0.96-1.02 1.09-1.14 1.02-1.09 0.96-1.02 0.91-0.96 1.09-1.14 1.02-1.09 1.09-1.14 1.02-1.09 0.96-1.02 0.91-0.96 .043-.045 .040-.043 .038-.040 .036-.038 .043-.045 .040-.043 .043-.045 .040-.043 .038-.040 .043-.045 .040-.043 .038-.040 .036-.038 .043-.045 .040-.043 .043-.045 .040-.043 .038-.040 .036-.038 Pull Force Min. N Lb. 89.0 20.0 66.7 15.0 44.5 10.0 35.6 8.0 89.0 66.7 44.5 35.6 89.0 66.7 89.0 66.7 44.5 89.0 66.7 44.5 35.6 89.0 66.7 89.0 66.7 44.5 35.6 20.0 15.0 10.0 8.0 20.0 15.0 20.0 15.0 10.0 20.0 15.0 10.0 8.0 20.0 15.0 20.0 15.0 10.0 8.0

Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp.

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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Page 3 of 6

T Style Terminator for “KK” Terminals

PARTS LIST
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Order No Engineering No. Description Quantity 11-40-2096 T8301AX Terminator (Fig. 1) REF 11-40-4008 8301-2 Conductor Punch 1Y 11-24-1008 4995-12 Conductor Anvil 1Y 11-40-4007 8301-1 Insulation Punch 1Y 11-24-1009 4995-13 Insulation Anvil 1Y 11-40-4420 8301-22 Cut-Off Punch 1Y 11-24-1007 4995-10 Cut-off Insert 1Y 11-17-0109 1837-9 Terminal Drag Spring 1 11-40-4069 8302-103 Pivot Pin 1 11-40-4084 8301-9 Terminal Base and Track 1 11-40-4085 8301-10 Terminal Stop and Scrap Shield 1 11-40-4086 8301-11 Rear Cover 1 11-40-4087 8301-12 Terminal Drag Spring 1 11-40-4346 8301-8A Terminal Locating Block 1 11-40-4405 8301-21 Wire Stop Block 1 11-40-4406 8301-21A Wire Stop Blade 1 11-40-4419 8301-6A Cut-Off Punch 1 11-40-4421 8571 Punch Retainer 1 11-40-4458 8301-23 Stop Finger 1 11-40-4459 8301-24 Stop Finger Block 1 11-40-5142 8394-27 Cover Plate Extension 1 N/A N/A #2-56 by 1/4 Lg. SSSS 1** N/A N/A #2-56 by 1/4 Lg. SHCS 2** N/A N/A #5-40 by 3/16 Lg. BHCS 1** N/A N/A #6-32 by 1/4 Lg. BHCS 1** N/A N/A #8-32 by 3/8 Lg. BHCS 1** N/A N/A #8-32 by 5/8 Lg. BHCS 1** N/A N/A #8-32 by 1/2 Lg. SHCS 3** N/A N/A #10-32 by 1.0 Lg. SHCS 1** N/A N/A 1/8 Dia. by 1/8 Lg. Tubular Rivet 1** 11-40-3096 K8301AX Tool Kit (All Y Items) REF

** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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T Style Terminator for “KK” Terminals

Assembly Drawing
26 21 18 19 8 25 29 27 12 13 24 16 20 22 5 17 11 (2) 15 14 23 7

9 27 (2) 3

1

4 28 2 10

6

Figure 1

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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T Style Terminator for “KK” Terminals

NOTES
1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, terminals, dirt, and oil should be kept clear of work area. This Terminator should only be used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com

Doc No. 011402096 Revision: D

Release Date: 10-07-05 Revision Date: 10-07-05

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Page 6 of 6


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